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Chemical Market ResearchCase 07 of 10

Measuring process safety culture across plants

A bulk chemicals producer

  • RegionThree plants in Western India
  • Scope1,400 employees and contractors
  • Timeline7 weeks
  • MarketsIndia
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01

Industry overview

What is shaping chemical

Chemical and specialty materials companies sell to formulators, manufacturers and procurement teams who need technical support, consistency and safe handling as much as price.

  • Technical service is a key reason buyers stay
  • Procurement teams compare total cost, not just price
  • Safety and regulatory compliance shape supplier choice
02

Client background

A bulk chemicals producer, working in Three plants in Western India. Client identity is withheld to protect confidentiality.

Organisation
A bulk chemicals producer
Sector
Chemical
Team engaged
Market Research
Services
Quantitative research, Qualitative research, Reporting & insights
03

Client challenge

Leadership wanted an honest view of how employees perceived process safety, including whether people felt able to stop unsafe work.

04

Research objectives

  • Deliver on the brief: measuring process safety culture across plants.
  • Understand the views, needs and behaviour of employees.
  • Measure how widespread each pattern is, and explain the reasons behind it.
  • Give the client evidence it can act on within 7 weeks.
05

Target audience

The work focused on 1,400 employees.

  • employees1,400

Audiences we typically reach in chemical

Formulators and R&D teamsProcurement managersPlant and production headsDistributorsSafety officers

06

Geographic coverage

Coverage: Three plants in Western India. Market: India.

  • India
07

Research methodology

A mixed-method design: structured research measured how widespread each pattern was, and qualitative conversations explained why.

  1. 1Brief
  2. 2Anonymous survey
  3. 3Shift-team discussions
  4. 4Insight

We ran an anonymous survey in local languages on tablets across all shifts, including contractors, followed by discussions with shift teams.

Quantitative researchQualitative researchReporting & insights

08

Sampling strategy

employees
1,400
  • Business respondents were screened on role, company size and involvement in the decision before being invited.
  • Qualitative participants were recruited purposively to cover the full range of experiences that mattered, rather than for statistical representation.
09

Data collection

Brief & design Sampling & set-up Fieldwork Analysis Reporting Indicative split of the 7-week timeline.
  • Interviews and discussions were led by experienced moderators using a guide agreed with the client.
10

Data quality & validation

  • Recordings and transcripts for every session
  • Re-screening of qualitative recruits
  • Logic and range checks on the final data
  • Work carried out under our ISO 20252 quality procedures
11

Data analysis

  • Cross-tabulation by key groups and locations
  • Significance testing on the differences that mattered
  • Thematic coding of interviews and discussions
  • Journey and decision mapping
12

Key findings

  • Night shifts and contractors reported less confidence in stopping work.
Reaching every shift was essential to an honest picture.
13

Recommendations

  • Build on the core insight: reaching every shift was essential to an honest picture.
  • Focus effort where the evidence was strongest: night shifts and contractors reported less confidence in stopping work.
  • Re-measure after the changes to confirm the effect.
14

Business impact

  • The company introduced cross-shift safety walks and contractor representation on safety committees.

What changed in the business as a result of the work. Impact is described qualitatively.

15

Deliverables & next steps

  • Insight report and management presentation
  • Cleaned data file and data tables
  • Interview summaries and key verbatims
  • Repeat the measure after changes are in place to track progress.
  • A natural follow-on question: how do distributors add value?

Client identity is withheld to protect confidentiality.

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